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Transmission/clutch noise - ADDED

calrugerfancalrugerfan Member Posts: 18,209
edited May 2014 in General Discussion
I replaced my clutch and flywheel awhile ago. More than 10K miles ago.

A couple weeks ago, it started making a weird noise. It sounded like something was vibrating against the truck. It was only noticeable in 4th or 5th gear. Last week, it all of the sudden got really bad and was noticeable in every gear but worse in 4th or 5th.

It only happens when my foot is on the gas. If I am in gear but rolling (i.e. coasting or going down a hill) it doesn't happen.

I've dropped the transmission but I can't see anything obvious.

This is a 99 Dodge Ram Cummins Diesel with a 5 speed manual.

Any ideas?

ADDED: Ok. I feel like an idiot. I thought I changed my oil about a month ago. I distinctly remember going to Autozone and buying the filter plus 3 gallons of oil. I forgot that when I got home, I ended up doing the brakes on my dad's Mercedes. The oil and filter are sitting on the garage floor. My oil pressure hasn't been reading low but I am way overdue for a change. Anyway that it could just be the valves?

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    woodhogwoodhog Member Posts: 13,115 ✭✭
    edited November -1
    let us know if the oil change helps...
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    A J ChristA J Christ Member Posts: 7,534
    edited November -1
    Did you change the pilot and the throw out bearings?
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    calrugerfancalrugerfan Member Posts: 18,209
    edited November -1
    quote:Originally posted by woodhog
    let us know if the oil change helps...


    Unfortunately, with the transmission out, I'm not even sure if I can start my truck to let it warm up.
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    calrugerfancalrugerfan Member Posts: 18,209
    edited November -1
    quote:Originally posted by A J Christ
    Did you change the pilot and the throw out bearings?


    Are those part of a clutch kit?

    Thinking back, the new pilot bearing came with the flywheel. I don't know what a throw out bearing is.

    Again, there is only noise when it is in gear and I am on the gas. Coasting in gear equals no noise.
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    Horse Plains DrifterHorse Plains Drifter Forums Admins, Member, Moderator Posts: 39,513 ***** Forums Admin
    edited November -1
    quote:Originally posted by calrugerfan
    quote:Originally posted by A J Christ
    Did you change the pilot and the throw out bearings?


    Are those part of a clutch kit?

    Yes, if you buy a quality kit.

    Do you have a broken/loose engine mount?
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    calrugerfancalrugerfan Member Posts: 18,209
    edited November -1
    quote:Originally posted by Horse Plains Drifter
    quote:Originally posted by calrugerfan
    quote:Originally posted by A J Christ
    Did you change the pilot and the throw out bearings?


    Are those part of a clutch kit?

    Yes, if you buy a quality kit.

    Do you have a broken/loose engine mount?


    I'll check.

    Added: are there only 2 on this truck?
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    Horse Plains DrifterHorse Plains Drifter Forums Admins, Member, Moderator Posts: 39,513 ***** Forums Admin
    edited November -1
    quote:Originally posted by calrugerfan
    I'll check.
    I don't know what those things have for mounts, but also check the condition of the rubber insulator(s). The engine mounts on big trucks will do what your truck is doing when the engine mounts start to fail. It throws the driveline out of alignment, and causes driveline vibaration.
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    Bubba Jr.Bubba Jr. Member Posts: 8,237 ✭✭✭✭
    edited November -1
    Check your U-joints for slop too. The bearings inside may be shot.
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    asphalt cowboyasphalt cowboy Member Posts: 8,904 ✭✭✭✭
    edited November -1
    quote:Originally posted by Bubba Jr.
    Check your U-joints for slop too. The bearings inside may be shot.


    And the carrier bearing, if your driveshaft has one.
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    HandLoadHandLoad Member Posts: 15,998
    edited November -1
    Neither the throwout, nor the pilot bearing have any relative motion when in gear, so that is not it. If the noise happens only in one or two of the higher gears, it is not the pinion bearings.

    Changing the oil shouldn't cure the problem.

    I vote a motor/trans mount, or a mid-driveline bearing, mount, or exhaust. But usually exhaust fusses in lower gears first/most.
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    grumpygygrumpygy Member Posts: 53,466
    edited November -1
    Throw-out would get better or worse if you step on the clutch. As was said throttle position would not matter on the throw-out.
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    select-fireselect-fire Member Posts: 69,453 ✭✭✭✭
    edited November -1
    Deteriorated rubber around carrier bearing. Shake rattle and roll..
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    calrugerfancalrugerfan Member Posts: 18,209
    edited November -1
    quote:Originally posted by Flying Clay Disk
    Whoa...I'm just absolutely stunned you are able to drop a transmission, but don't know what a throw-out bearing is!! How could that be????? (or did I misread something?)

    [:0][:0][?][?]




    I have always been very mechanically inclined but never had anybody to teach me. My paternal grandfather was a master mechanic as well as a master carpenter but he died when I was about a year old. I am very good at seeing how things come apart and go back together or following instructions in a Haynes manual. When it comes to actual working knowledge of how all the pieces operate, my knowledge is severely lacking. I have a great uncle that still works on cars at 90 years old but for the most part his explanations consist of "it has a doomaflachy that goes into a thingamajig like this (makes a hand gesture) and... well, you'll see when you take it apart."
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    calrugerfancalrugerfan Member Posts: 18,209
    edited November -1
    I'll check the driveline bearing tomorrow. U-Joints seem solid.
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    calrugerfancalrugerfan Member Posts: 18,209
    edited November -1
    quote:Originally posted by Flying Clay Disk
    Not trying to be rude, or disrespectful, honest! Just surprised. I've pulled a bunch of transmissions and the whole clutch assembly (including throw-out) is key to mating the motor back up to the trans, that's all.




    No offense taken. I was just explaining why I don't know terminology.
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    AmishAmish Member Posts: 1,383 ✭✭✭✭✭
    edited November -1
    If it aint broke dont fix it. If you take it apart every time it makes a noise you wont be driving it much, and will be out a lot of time and money.
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    calrugerfancalrugerfan Member Posts: 18,209
    edited November -1
    quote:Originally posted by Amish
    If it aint broke dont fix it. If you take it apart every time it makes a noise you wont be driving it much, and will be out a lot of time and money.


    It may not be totally broken but it sure as heck wasn't right.
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    asphalt cowboyasphalt cowboy Member Posts: 8,904 ✭✭✭✭
    edited November -1
    quote:Originally posted by calrugerfan
    quote:Originally posted by Amish
    If it aint broke dont fix it. If you take it apart every time it makes a noise you wont be driving it much, and will be out a lot of time and money.


    It may not be totally broken but it sure as heck wasn't right.


    And that's the time to fix it.
    You ain't been on a thrill ride 'til you've lost a front u-joint and pogo'd the truck.
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    retroxler58retroxler58 Member Posts: 32,693 ✭✭✭
    edited November -1
    quote:Originally posted by asphalt cowboy
    quote:Originally posted by calrugerfan
    quote:Originally posted by Amish
    If it aint broke dont fix it. If you take it apart every time it makes a noise you wont be driving it much, and will be out a lot of time and money.


    It may not be totally broken but it sure as heck wasn't right.


    And that's the time to fix it.
    You ain't been on a thrill ride 'til you've lost a front u-joint and pogo'd the truck.
    I actually seen the results of that in a 63 student school bus...
    Talk 'bout a mess... Fortunately there were only a couple students on-board when it pogo'd.
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    Missouri Mule K30Missouri Mule K30 Member Posts: 2,092 ✭✭
    edited November -1
    Have you checked the flywheel bolts?
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